Superyacht controls & instrumentation systems troubleshooting


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Case Studies

1. Hydraulic control PLC malfunctioning - no sail controls 4 days out from Antigua

  • Symptom: complete hydraulic system failure
  • Cure: 1) Reprogrammed PLC failed again, 2) change and program new PLC

2. Generator load sharing problem

  • Symptoms: Port / starboard auxiliary generators have asymmetrical load sharing and overloads causing 'dead ship'.
  • Cure: measurements and analysis of powers from both generators; diagnose and recalibrate generators instrumentation using load banks.

3. Generator stability problems - cannot synch reliably - a common problem!
Symptom: The usual two generator set-up, the off-line generators is 'hunting' and is not stable enough to synchronize with the bus.
Cure: Examine stability range of actuator/deisel motor and change hardware to suit symptom details. Restabilise using oscilloscope to monitor overshoot and damping.

4. Telemetry system - ships monitoring system to send alarm SMS to mobile phone
Symptom: The superyacht has insurance cover to be left without on board watch keeper for periods of time - what happens if the monitoring system detects an alarm?
Cure:
Add a telemetry system to alert Captain and First Mate by SMS for each alarm condition. The alarm can be cancelled remotely.

5. Monitoring system additions/changes
Symptom: On board monitoring system channels are no longer functioning due to age and crew changes.
Cure: Full system diagnosis, replace faulty sensors and cabling, recalibrate and adjust software.

Servowatch monitoring system (electrical screen)

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